Some interesting features from your Volvo Owners Manual. Reset service reminder. - Duration: 7:44. TF-80 af-40 6 speed - Download as PDF File (.pdf), Text File (.txt) or read online. Software has been reduced by 45% over 5 speed and parts by 27% with a gain.AW 6 SPEED FWD TF-80SC.042” wire.595” free length 10.024” wire.350” O. Aisin Front Wheel Drive (Af40-Tf80 09g).
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• Suggest graphing engine RPM & transmission ISS #182. When correct, they follow each other with slight delay/lower ISS. • Flare and harsh shifts show up on graphs as spikes or square wave shift transitions. • Drive monitoring TCC slip RPM. Verify TCC stages: off, on, modulated slip mode. • When K-3 is too far out of adjustment, a cut-loose will occur on 2-3 or harsh 3-2 downshifts. It is likely the B-1 will have to be adjusted at the same time.
• Drive and adjust in city driving conditions first. Once acceptable, drive it harder with elevated upshifts and coast down. • Remove oil pan and adjust clutch control valves. Always measure & record the OE position.
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• To overcome a flare on 2-3, back out the K3 adjuster which increases apply psi. You may have to turn in the B1 adjuster to slow down its exhaust rate. Suggest 1/2 to 3/4 turn per test.
• Suggest use of graphing scanner to monitor engine RPM vs. Should not have spikes in engine RPM during down shift.
Engine RPM and ISS #182, sensors should parallel each other. If the engine RPM has spikes at the beginning of shift, clutch pressure is not high/fast enough. If the engine RPM sensor appears to be a square form or dips down during shift, there is a bind up and the opposing clutch (probably B1) may have to be adjusted as well.
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